Pruftechnik Optalign Smart RS5 Optical Alignment System

Pruftechnik Optalign Smart RS5

Optalign Smart RS5 yields precision laser alignment with a twist. Intuitive operation, ergonomic design, and a wide range of features make Optalign Smart a called for feature in the maintenance of rotating machinery such as pumps, motors, gearboxes, and compressors.

– Bluetooth wireless communication and USB interface integrated within the computer
– High-resolution backlit TFT screen
– UniBeam for quick adjustment of the single laser beam
– Alignment of non-rotatable shafts
– Automatic, continuous measurement as the shaft is rotated starts and stops rotation at any position
– TolChek automatic evaluation of alignment condition
– QuickCheck a quick alignment check using a single dimension to display both horizontal and vertical coupling values
– Static measurement mode requires any 3 of the 8 available 45° measurement positions
– Live monitoring of horizontal or vertical machine corrections
– Alignment of coupled and uncoupled shafts
– PC freeware Alignment Reporter for measurement file backup and printing reports.

Applications:
– Measure straightness of machine beds
– Position bearings and shaft supports
– Monitor surface deflection and bending in structures
– Align rail and track sections
– Measure deflection on rams, actuators and
– Extrusion presses
– Align roll profiles

Specifications:
Computer
CPU : Intel XScale PXA270 running at 520 MHz
Memory : 64 MB RAM, 64 MB Flash
Display : Type: TFT, transflective (sunlight-readable), 65 535 colours, backlit LED
Resolution: 320 x 240 Pixel; Dimensions: 3.5 inch diagonal
Keyboard elements: Navigation cursor cross with up, clear and menu keys; Alphanumeric keyboard with dimensions, measure and results hard keys
LED indicators : 4 LEDs for laser status and alignment condition
2 LEDs for wireless communication and battery status
Power supply : Operating time: 18 hours typical use (based upon an operating cycle of 25% measurement, 25% computation and 50% ‘sleep’ mode)
Disposable batteries: 5 x 1.5 V IEC LR6 (“AA“) with typical operating time of 10 hours (based upon an operating cycle of of 25% measurement, 25% computation and 50% ‘sleep’ mode)
Lithium-Ion rechargeable battery (optional): 7.2 V / 2.4 Ah with typical operating time of 18 hours (based upon an operating cycle of of 25% measurement, 25% computation and 50% ‘sleep’ mode)
External interface : USB host
USB slave
RS232 (serial) for transducer
Integrated wireless communication, class 1, transmitting power 100 mW
AC adapter/charger socket
Environmental protection : IP 65 (dustproof and water spray resistant), shockproof
Relative humidity 10% to 90%
Temperature range : Operation: -10°C to 50°C [14°F to 122°F]
Storage: -20°C to 60°C [-4°F to 140°F]
Dimensions : Approx. 214 x 116 x 64 mm [8 7/16” x 4 7/16” x 2 1/2”]
Weight 865 g [1.9 lb]
CE conformity : EC guidelines for electric devices (2004/108 EWG) are fulfilled

Pruftechnik Optalign Smart RS5 Optical Alignment System

Sensor
5-axis sensor : 2 planes (4 displacement axes and angle)
Environmental protection : IP 65 (dustproof and water spray resistant), shockproof
Relative humidity 10% to 90%
Ambient light protection : Yes
Storage temperature : -20°C to 80°C [-4°F to 176°F]
Operating temperature : -10°C to 60° [14°F to 140°F]
Dimensions : Approx. 105 x 74 x 53 mm [4 9/64” x 2 29/32” x 2 3/32”]
Weight : Approx. 220 g [7 3/4 oz.]
Measurement area : Unlimited, dynamically extendible (U.S. Patent 6,040,903)
Resolution : 1 μm (0.04 mil) and angular 10 μRad
Accuracy : > 98%
Inclinometer resolution : 0.1°
Inclinometer error : 0.3% full scale

Laser
Type : Semiconductor laser diode
Beam divergence : 0.3 mrad
Environmental protection : IP 65 (dustproof and water spray resistant), shockproof
Relative humidity 10% to 90%
Beam power : < 1 mW
Wavelength : 670 nm (typical) (red, visible)
Safety class : Class 2, IEC/EN 60825-1:2007
Safety precautions : Do not look into laser beam
Power supply : Batteries 2 x 1.5V IEC LR6 (“AA”)
Operating time : 180 hours
Storage temperature : -20°C to 80°C [-4°F to 176°F]
Operating temperature : -10°C to 50°C [14°F to 122°F]
Dimensions : approx. 105 x 74 x 47 mm [4 9/64” x 2 29/32” x 1 27/32”]
Weight : approx.  227 g (8 oz.] including batteries

Bluetooth module
Class 1 connectivity, transmitting power : 100 mW
Transmission distance : Up to 30 m [98 ft.] direct line of sight
Complies with : FCC rules part 15
LED indicators : 1 LED for wireless communication,
3 LEDs for battery status
Power supply : Batteries 2 x 1.5 V IEC LR6 (“AA“)
Operating time : 17 hours typical use (based upon an operating cycle of 50% measurement, 50% standby)
Operating temperature : -10°C to 50°C [14°F to 122°F]
Environmental protection : IP 65 (dustproof and water spray resistant), shockproof
Dimensions : Approx. 81 x 41 x 34 mm [3 1/8” x 1 11/16” x 1 5/16”]
Weight : Approx. 133 g [4.7 oz.] including batteries and cable

Carrying case
Standard : ABS, drop tested 2 m [6 1/2 ft])
Dimensions : Approx. 470 x 400 x 195 mm [18 1/2” x 15 3/4” x 7 3/4”]

Package includes:
– Optalign Smart RS5
– Brackets Chain
– Cable 2 Meter Receiver
– ALI 12.503 Unit to Female Cable
– ALI 12. 502-2 Unit to Male Cable
– ALI 2.114 Chains, 300MM
– ALI 2.115 Chains, 600MM
– ALI 4.621 Module Bluetooth RF
– ALI 4.505-1,0 RF Module Cable
– Receiver Sensor
– Laser Sensor
– Risers Bag ALI 2.170 WH 11.5CM, ALI 2.171 BLK 15CM, ALI 2.172
– GRY 20CM, ALI 2.173 GRN 25CM, ALI 2.174 YLW 30CM
– Supply Unit Power
– Tape measure
– Metric Allen Wrench Set
– Feeler Gauge Set
– Lens Cleaning Kit
– Foam Insert
– Carry Case